Solar Pump Sizing Explained: How to Choose the Right Pump for Your Well or Tank

Solar Pump Academy

Solar Pump Sizing Explained: How to Choose the Right Pump for Your Well or Tank

Solar pump sizing is the most important part of system design, and commonly misunderstood.

Oversizing wastes money.
Under sizing leads to frustration and water shortages.

This guide explains how solar pump sizing actually works, using real-world factors instead of guesswork.

Who This Is For

  • Anyone planning a solar pump for a well, pond, or tank

  • Ranchers sizing systems for livestock demand

  • Property owners replacing windmills or engine-driven pumps

The Three Numbers That Matter Most

Every solar pump system is sized around three core values:

  1. Total Lift

  2. Required Water Volume

  3. Required Power

Miss one of these, and the system won’t perform as expected.

1. Total Lift (Not Just Well Depth)

Total lift is more than how deep the water is.

It includes:

  • Static water level

  • Drawdown while pumping

  • Elevation gain to tanks or troughs

  • Pipe friction losses

Example:

  • 120 ft water depth

  • 30 ft rise to a tank

  • 10–20 ft friction loss Calculator

Total head = ~160–170 ft

This number determines what pumps are even capable of the job.

2. Required Water Volume (Gallons Per Day)

A lot of solar systems are designed around daily water demand, not instantaneous flow.

Ask:

  • How many animals?

  • Gallons per head per day?

  • Seasonal increases?

Typical livestock water use:

Always size with margin for:

  • Hot weather

  • System aging

  • Future expansion

3. Available Sunlight (Reality, Not Best Case)

Solar output varies by:

  • Location

  • Time of year

  • Weather patterns

Good system design uses:

  • Average daily sun hours

  • Worst-case seasonal conditions

  • Conservative assumptions

A system that only works on perfect days isn’t a good system.

Matching the Pump to the Job

Once you know lift and water demand, pump selection becomes straightforward.

Key factors:

  • Pump efficiency at your required head

  • Voltage and controller compatibility

  • Proven performance in similar applications

  • Any special requirements or features (AC/DC power, physical size, etc..)

Sun Pumps Solar Pumps

High-quality solar pumps are designed to:

  • Start early in the morning

  • Run efficiently at partial power

  • Protect themselves during low voltage conditions

Why Bigger Isn’t Always Better

More panels and larger pumps don’t automatically mean better performance.

Oversizing can lead to:

  • Higher upfront cost

  • Inefficient operation

  • Short cycling or poor low-light performance

  • The best systems are built around your specific needs not a one size fits all

The goal is balanced design, not maximum output.

Common Sizing Mistakes We See

  • Ignoring friction loss

  • Underestimating livestock demand in summer

  • Designing for gallons per minute instead of per day

  • Assuming batteries will solve poor design Storing water or batteries

Most solar pump problems trace back to one of these issues.

Storage Is Part of Sizing

Tank size matters just as much as pump size.

Good storage:

  • Buffers low-sun days

  • Handles peak demand

  • Reduces stress on the system

In many cases, increasing storage is more effective than increasing pump size.

Tank Volume Calculator

The Bottom Line

Solar pump sizing isn’t complicated, but it is precise.

When you size for:

  • Total head

  • Daily water demand

  • Realistic sunlight

You end up with a system that quietly does its job day after day.